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Itnc 530 pc-software download - Heidenhain CNC Programming Station Software Free Download
Electron website link given below. From start to finish,…. You can…. The cutting speed recommendations are only available for applicable combinations of materials and grades…. This Haas cnc lathe manual contains…. Walter provides a full range of tools for turning, drilling, grooving,threading and milling. Walter tools catalog are free to download from Walter tools website. T press the SHOW. Page Editing functions When you have opened the tool table, you can edit the tool data by moving the cursor to the desired position in the table with the arrow keys or the soft keys.
You can overwrite the stored values, or enter new values at any position. This applies when you measure tool data on an external tool presetter and then want to transfer the data to the TNC. Page Pocket table for tool changer The machine tool builder adapts the features of the pocket table to the requirements of your machine. The TNC can manage several pocket tables with any file names. To activate a specific pocket table for program run, you must select it in the file management of a Program Run mode of operation status M.
Page Lock the pocket at left? Function is defined by the machine tool builder. The machine tool S S5 Value? Page Editing functions for pocket tables Soft key Select beginning of table Select end of table Select previous page in table Select next page in table Reset pocket table Reset tool number column T Go to beginning of next line Reset column to original state. Page Automatic tool change If your machine tool has automatic tool changing capability, the program run is not interrupted.
Page Automatic tool change if the tool life expires: M The function of M can vary depending on the individual machine tool. Refer to your machine manual. You can suppress this message with the M function M, and reactivate it with M Page Tool usage test The tool usage test function must be enabled by your machine manufacturer.
The unit is 0. Page Importing tool data Using this function you can simply import tool data that you have measured externally on a presetting device, for example. The file to be imported must have the CSV format comma separated values. The CSV file format describes the structure of a text file for exchanging simply structured data. Page Exporting tool data Using this function you can simply export tool data to read it into the tool database of your CAM system, for example.
Page Make sure that you really no longer need the tool data, because there is no Undo function available. First remove the tool from the magazine.
In the working plane, it compensates the tool radius. If you are writing the part program directly on the TNC, the tool radius compensation is effective only in the working plane.
Page Oversize for radius DR in the tool table TAB: Contouring without radius compensation: R0 The tool center moves in the working plane along the programmed path or to the programmed coordinates. Page Contouring with radius compensation: RR and RL The tool moves to the right of the programmed contour The tool moves to the left of the programmed contour The tool center moves along the contour at a distance equal to the radius.
If necessary, the TNC reduces the feed rate at outside corners to reduce machine stress, for example at very great changes of direction. Page Programming: Programming Contours Page 6. With the path functions, you can program the tool movements for straight lines and circular arcs.
FK free contour programming If a production drawing is not dimensioned for NC and the dimensions given are not sufficient for creating a part program, you can program the workpiece contour with the FK free contour programming. See picture Three-dimensional movement The program block contains three coordinates. The TNC thus moves the tool in space to the programmed position. Page Entering more than three coordinates The TNC can control up to 5 axes simultaneously software option.
Machining with five axes, for example, moves three linear and two rotary axes simultaneously. Such programs are too complex to program at the machine, however, and are usually created with a CAM system.
Page Activate it beforehand in a straight-line block see "Path contours—Cartesian coordinates", page or approach block APPR block, see "Contour approach and departure", page Pre-positioning Before running a part program, always pre-position the tool to prevent the possibility of damaging it or the workpiece. Page Creating the program blocks with the path function keys The gray path function keys initiate the plain-language dialog. The TNC asks you successively for all the necessary information and inserts the program block into the part program.
Example—programming a straight line: Initiate the programming dialog, e. Page Approaching and departing a helix The tool approaches and departs a helix on its extension by moving in a circular arc that connects tangentially to the contour.
P lies outside the contour and is approached without radius compensation R0. In addition, you must program both coordinates in the working plane in the first traverse block after APPR. It then moves to the first contour point P on a straight line that connects tangentially to the contour. The auxiliary point P is separated from the first contour point P by the distance It then moves to the first contour point P on a circular arc.
The circular arc connects tangentially to the last contour element. Page Straight line L The TNC moves the tool in a straight line from its current position to the straight-line end point.
The starting point is the end point of the preceding block. Page The corner point is cut off by the chamfer and is not part of the contour. A feed rate programmed in the CHF block is effective only in that block.
The tool moves on an arc that is tangentially connected to both the preceding and subsequent contour elements. The rounding arc must be machinable with the called tool. Page The only effect of CC is to define a position as circle center: The tool does not move to this position.
The circle center is also the pole for polar coordinates. The last programmed tool position will be the starting point of the arc. Page For a full circle, program two blocks in succession: The end point of the first semicircle is the starting point of the second.
The end point of the second semicircle is the starting point of the first. PR is defined by the distance from the starting point to the pole CC The last programmed tool position will be the starting point of the arc. Page Helical interpolation A helix is a combination of a circular movement in a main plane and a linear movement perpendicular to this plane.
You program the circular path in a main plane. A helix is programmed only in polar coordinates. Incomplete coordinate data often is not sufficient to fully define a workpiece contour. This is not possible if you have used Q-parameter functions in the FK sequence.
Press the FK button a second time to deselect the soft keys. If you initiate the FK dialog with one of these soft keys, the TNC shows additional soft-key rows that you can use for entering known coordinates, directional data and data regarding the course of the This makes it possible to program full circles in an FK program block. Page Auxiliary points For both free-programmed straight lines and free-programmed circular arcs, you can enter the coordinates of auxiliary points that are located on the contour or in its proximity.
Auxiliary points on a contour The auxiliary points are located on the straight line, the extension of the straight line, or on the circular arc. Page Data relative to block N: Direction and distance of the contour element Known data Soft key Angle between a straight line and another element or between the entry tangent of the arc and another element Straight line parallel to another contour element Distance from a straight line to a parallel contour element Example NC blocks Page 7.
This is especially useful if you want to insert contours or machining positions in a plain-language program by copying through the clipboard. Page Basic settings The basic settings specified below are selected using the icons in the toolbar.
The icons displayed may vary depending on the operating mode of the TNC. Setting Icon Set the zoom to the largest possible view Change colors change the background color Switch between 2-D and 3-D mode.
Page Specifying the reference point The datum of the drawing for the DXF file is not always located in a manner that lets you use it directly as a reference point for the workpiece. Therefore, the TNC has a function with which you can shift the drawing datum to a suitable location by clicking an element. Page If the TNC cannot calculate an intersection, it rescinds the marking of the first element.
Element information At the bottom left of the screen, the TNC shows how far the reference point you haven chosen is located from the drawing datum. Page Selecting and saving a contour You must use the touchpad on the TNC keyboard or a mouse attached via the USB port in order to select a contour. If you are not using the contour program in the smarT.
NC operating mode, you must specify the machining sequence when selecting the contour that it matches the desired machining direction. Page Dividing, extending and shortening contour elements If contour elements to be selected in the drawing connect poorly, then you must first divide the contour element.
This function is automatically available if you are in the mode for selecting a contour. Page L X You can also transfer this program to old TNC controls and run it there.
The point tables. Transferring and processing on the other control type in each case may lead to problems and unforeseen performance. Page Filter settings After you have used the quick selection function to mark hole positions, a pop-up window appears in which the smallest diameter found is to the left and the largest diameter to the right.
With the buttons just below the diameter display you can adjust the smallest diameter in the left area and largest in the right area so that you can load the hole diameters that you want. Page If 3-D mode is active, you can rotate and tilt the view by depressing the right mouse button. Double-click with the right mouse button to reset the zoom factor. Press the SHIFT key and double-click with the right mouse button to reset the zoom factor and the angle of rotation.
The TNC shows the plain-language dialogs in two-dimensional or three-dimensional form. It is particularly efficient to use data transfer in conjunction with the smartWizard, which provides contour editing UNITs for 2-D and 3-D processing. Page End point of the first contour element 11 L Further contour elements 12 L It is irrelevant whether the file is available on the hard disk of the iTNC or a connected drive. The file can simply be selected via the file manager of the TNC, just like NC programs or other files.
Page 8. Labels The beginnings of subprograms and program section repeats are marked in a part program by labels LBL. Page Enter the subprogram number. Page Danger of collision!
Coordinate transformations that you define in the called program remain in effect for the calling program too, unless you reset them. The setting of machine parameter MP has no influence on this. Page 4 Subprogram 1 is executed from block 40 up to block Return jump to block 1 and end of program. Page Programming: Q Parameters Page 9. You do this by entering variables called Q parameters instead of fixed numerical values. Page In principle, the same ranges are available for QS parameters as for Q parameters see table above.
Page Programming notes You can mix Q parameters and fixed numerical values within a program. You can set the decimal point at any position. Internally, the TNC can calculate up to a range of 57 bits before and 7 bits after the decimal point bit data width corresponds to a decimal value of 4 This enables you to use variables in the program instead of fixed numerical values.
The TNC then displays the soft keys that are listed in the table below. Programming: Compare "Example: Programming fundamental operations. Page Z in parameter Q20, the circle center in the minor axis Y if spindle axis is Z in parameter Q21, and the circle radius in parameter Q Note that FN 23 and FN 24 automatically overwrite the resulting parameter and the two following parameters. If the condition is fulfilled, the TNC continues the program at the label that is programmed after the condition for information on labels, see "Labeling subprograms and program section repeats", page Page Error number Text Traverse direction not defined No datum table active Position error: center in axis 1 Position error: center in axis 2 Hole diameter too small Hole diameter too large Stud diameter too small Stud diameter too large Page Tool not defined Tool number not permitted Tool name not permitted Software option not active Kinematics cannot be restored Function not permitted Contradictory workpc.
Page Error number Text Kinematic access not possible Meas. Page Define format for Q parameter: 9 total characters incl. Page All the previously described conventions apply to the protocol description file. If you output the same file more than once in the program, the TNC appends all texts to the end of the texts already output within the target file. You select the system data through a group name ID number , and additionally through a number and an index.
Page Group name, ID no. Number Index Meaning Tool no. TS: Center misalignment in reference axis Tool no. TS: Center misalignment in minor axis Tool no. TS: Spindle angle for calibration Tool no. Tool type for the pocket table Tool no. Maximum speed No index: Data of the currently active tool Pocket table data, Page Counter 48 to 79 Timers 0 to 95 Byte 0 to Word 0 to Double to word In an FN20 block you can define a condition with a maximum length of characters.
Page Mathematical function Soft key Arc tangent Inverse of the tangent. Page Programming example Calculate an angle with the arc tangent from the opposite side Q12 and adjacent side Q13 ; then store in Q This enables you to chain numerical values with string variables.
Page Remember that the first character of a text sequence starts internally with the zeroth place. At present only reading of the system time is available. The value to be converted should be only numerical.
The QS parameter must contain only one numerical value. Otherwise the TNC will output an error message. Begin the search at the third place. Page Unit of measurement for dimensions in the program: Q During nesting the PGM CALL, the value of the parameter Q depends on the dimensional data of the program from which the other programs are called. The more calculation steps you define for the lines, the smoother the curve becomes.
The tool length refers to the sphere center. The more line segments you define, the smoother the curve becomes. The smaller you define the angle increment, the smoother the curve becomes. Page Programming: Miscellaneous Functions Page Page Activating the most recently entered reference point: M Function When processing pallet tables, the TNC may overwrite your most recently entered reference point with values from the pallet table.
With M you can reactivate the original reference point. Effect M is effective only in the blocks in which it is programmed. M becomes effective at the end of block. Page M Compatibility For reasons of compatibility, the M function is still available.
Page Do not include points when executing non- compensated line blocks: M Standard behavior The TNC runs all line blocks that have been entered in the active program. Behavior with M When running non-compensated line blocks with very small point intervals, you can use parameter T to define a minimum point interval up to which the TNC will not include points during execution.
Effect M97 is effective only in the blocks in which it is programmed. A corner machined with M97 will not be completely finished. You may wish to rework the contour with a smaller tool. Tool with large tool radius 13 L X Page M98 takes effect at the end of block. Page Feed rate factor for plunging movements: M Standard behavior The TNC moves the tool at the last programmed feed rate, regardless of the direction of traverse.
Behavior with M The feed rate reduction with M is only effective if bit 4 in MP has been set to 1. Page F in millimeters per spindle revolution. If you change the spindle speed by using the spindle override, the TNC changes the feed rate accordingly. Effect M becomes effective at the start of block. You can cancel M by programming M Behavior at circular arcs with M The TNC adjusts the feed rate for circular arcs at inside and outside contours so that the feed rate at the tool cutting edge remains constant.
M in combination with DCM collision monitoring is only possible in stopped condition blinking control-in- operation symbol. If you try to move an axis during handwheel superimposition, the TNC will generate an error message. Page Retraction from the contour in the tool-axis direction: M Standard behavior In the program run modes, the TNC moves the tool as defined in the part program. Behavior with M With M MB move back you can enter a path in the direction of the tool axis for departure from the contour.
Page If you use M, make sure that you retract the touch probe in the correct direction. M functions only for movements with straight-line blocks. Effect M is effective only in the block in which it is programmed. M becomes effective at the start of block. Page Retract the tool before returning to the contour! Effect M remains in effect until deactivated with M M becomes effective at the start of block, M at the end of block. Page Suppressing the limit switch message: M Standard behavior The TNC stops program run with an error message if the tool were to leave the active working space during a positioning block.
The error message is output before the positioning block is executed. Behavior with M If the end point of a positioning block with M is outside the current working space, the TNC moves the tool to the edge of the working In the machine parameters, the machine tool builder defines up to three characteristic curves FNR in which specific feed rates are assigned to specific voltages.
Page Programming: Special Functions The machine manufacturer can define any objects that are monitored by the TNC during all machining operations and even in the Test Run mode. Handwheel operating modes, the TNC stops a motion if two objects monitored for collision approach each other within a distance of 3 to 5 mm.
In this case, the TNC displays an error message naming the two objects causing collision. Page TNC detects a collision when executing these functions! The TNC monitors motions blockwise, i. A reduction of the feed rate, as with Manual Operation, does not occur. Page Graphic depiction of the protected space FCL 4 function You can use the split-screen layout key to have the machine-based collision objects defined on your machine and measured fixtures be shown in three dimensions see "Program Run, Full Sequence and Program Run, Single Block" Setting parameter values for the fixture: FixtureWizard With the FixtureWizard you can use a fixture template to create a fixture with exact dimensions.
You can change the screen layout by pulling the separator lines so that the Parameters, Help graphics and 3-D graphics are displayed in the size you prefer.
You have to run through the sequence of measurements step by step from top to bottom. With multiple setup you have to place each fixture separately. Page Editing fixtures Only value input is editable. The position of the fixture on the machine table cannot be corrected after placement. To change the position of the fixture you have to remove it first and then place it again! Input range 0 to Page This function is especially useful for integrated fixtures and speeds up the setup procedure considerably.
Page You can deactivate active fixtures under program control. Your machine tool builder can model additional tool carrier templates and provide you with them. Page Setting the tool carrier parameters: ToolHolderWizard With the ToolHolderWizard you can use a tool-carrier template to create a tool carrier with exact dimensions. Your machine tool builder may also provide tool carrier templates. Before you start the ToolHolderWizard, you must have Page Removing a tool carrier Danger of collision!
If you remove a tool carrier, the TNC no longer monitors it, even if it is still in the spindle! Direct selection of the virtual tool axis is possible with the HR Note that your machine tool builder can provide functions with which you can set and reset global program settings also under program control.
If a global program setting is active, the TNC shows symbol in the position display. Page Otherwise the TNC activates the basic rotation entered there Discard all changes since the form was last called Deactivate all active functions. Page Basic rotation The basic rotation function enables you to compensate a workpiece misalignment. The effect corresponds to the basic rotation function that you can define in the manual mode with the probing functions.
You can change the basic rotation value in the form, but the TNC does not write it back into the basic rotation menu or the preset table. Page With the downward arrow key, select the axes with which you wish to exchange, and confirm with the ENT key If you work with a mouse, you can select the desired axis directly by clicking it in the respective pull-down menu.
Page Superimposed mirroring With the superimposed mirroring function you can mirror all active axes. The mirrored axes defined in the form work in addition to the values already defined in the program through Cycle 8 mirroring. Remember that you may have to return to the contour after activation of this function. Remember that the TNC always applies the feed rate factor to the current feed rate, which you may already have changed through the feed rate override.
Page Handwheel superimposition The handwheel superimposition function enables you to use the handwheel to move the axes while the TNC is running a program. Your machine tool builder can provide functions with which the procedure can be influenced by the PLC in the virtual axis direction. Page If any coordinate transformations basic rotation, datum shift, mirroring, rotation, scaling, tilted working plane are active, the input coordinate system differs from the workpiece coordinate system correspondingly.
You can define a minimum and maximum limit plane for every axis. You also need to select a checkbox to activate the function for the respective axis. You can use our tool Device Port Scanner to check if your controller is reachable via this port. The program enables you to connect to your machine via Ethernet and query various machine data.
Double click HeidenhainData. If required enter the PLC Password 2 needed for the device. Next, click on button [Connect] 3. If a connection can be established the button changes to [Disconnect].
Initially HeidenhainData queries data that is known to be output by most adapted controllers. At the top of the output area you can see information returned by your controller:. Possible values are:. For older controllers e. Axis information output depends on the number of available axes on your machine. The output unit may be metric or inch according to the setup of your controller.
HeidenhainData outputs the number of axes and the ID, name and actual position of each axis. As with axis data information about cutters and their position depends on the number of available cutters on your machine.
The output unit may again be metric or inch. The program outputs the number of cutters and the name and actual position of each cutter. File TOOL.
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